| Customization: | Available |
|---|---|
| After-sales Service: | Technical Support |
| Warranty: | 1 Year |
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The SIMVACO Superhard Coating Ion Plating Machine is a state-of-the-art PVD solution designed for depositing ultra-hard, wear-resistant coatings such as TiN, AlTiN, TiAlN, and CrN on cutting tools, dies, molds, and precision components. Utilizing advanced Ion Plating (IP) technology in a high-vacuum environment, this system delivers high-density, uniform films with superior adhesion and durability-ensuring a longer tool life and enhanced performance in high-demand industrial applications.
Technical Specifications| Category | Details |
|---|---|
| Coating Method | Ion Plating (IP) / Physical Vapor Deposition (PVD) |
| Chamber Size | Customizable (e.g., Φ800×H600 mm) |
| Power Supply | DC / Mid-Frequency / RF Configurations |
| Operating Temp. | Up to 600°C (based on coating recipe) |
| Deposition Rate | 1-3 µm/hr (varies by target material) |
| Film Thickness | Adjustable: 1-5 µm |
| Vacuum Level | Up to 1×10-4 Pa or better |
| Control System | Touchscreen PLC with real-time monitoring |
| Cooling System | Efficient water cooling system |
| Substrates Supported | Steel, Carbide, Metal Alloys |
(Note: Specifications can be customized based on production needs.)
Superhard, Functional Coatings
Apply ultra-hard coatings like TiN, AlTiN, TiAlN, and CrN, improving resistance to wear, oxidation, friction, and heat in extreme working environments.
Advanced Ion Plating Technology
Plasma-assisted ion plating in a vacuum ensures dense film growth, strong adhesion, and minimal porosity, outperforming traditional coating methods.
Precision Control & Automation
Fully integrated PLC touchscreen interface for precise control of temperature, pressure, and deposition parameters-ensuring consistent and repeatable results.
Versatility Across Industries
Ideal for cutting tools, dies, mechanical components, and even high-end decorative products-applicable in aerospace, automotive, electronics, and tooling industries.
Energy Efficiency & Eco-Friendliness
Reduced power consumption and optimized vacuum design offer cost-effective production with lower environmental impact.
Cutting & Milling Tools: Drills, end mills, taps, and reamers for extended service life and lower replacement costs.
Injection Molds & Dies: Improved surface hardness and wear resistance for plastic molding and metal forming.
Mechanical Components: Bearings, shafts, gears, and valves requiring high load-bearing capacity and durability.
Decorative Functional Coatings: High-end watches, electronics, and jewelry requiring scratch-resistant finishes.
TiN (Titanium Nitride) - Balanced hardness, corrosion, and abrasion resistance.
AlTiN (Aluminum Titanium Nitride) - Excellent performance at high speeds and temperatures.
TiAlN (Titanium Aluminum Nitride) - Ideal for high-load machining and extended tool life.
CrN (Chromium Nitride) - Superior corrosion resistance, especially for steel tools and components.
Reliable Coating Quality: Consistently uniform films through precise control systems.
Custom Engineering: Tailored chamber sizes and target configurations for your application.
Global Support: Full technical support including installation, process training, and after-sales service.
Scalable Production: Suitable for both batch and continuous industrial coating lines.
Request a Quote or Consultation
Contact our team today to explore how SIMVACO's Ion Plating PVD system can upgrade your production line. We offer custom solutions backed by engineering expertise and responsive service.
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