| Customization: | Available |
|---|---|
| After-sales Service: | Technical Support |
| Warranty: | One Year |
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SIMVACO's Inline Sputtering Equipment is an advanced solution tailored specifically for coating metal mesh components used in laptop manufacturing. With the growing demand for enhanced performance and durability in laptops, this sputtering system ensures precise, uniform metal coatings on intricate mesh substrates. Ideal for applications such as EMI shielding, antenna systems, and structural reinforcement, our equipment delivers the reliability and scalability required for high-volume laptop production.
Key Features and Technical Specifications:
Coating Precision and Uniformity:
Substrate Size: Up to 600 mm x 600 mm
Coating Thickness: Adjustable from 50 nm to 1 μm to accommodate various metal mesh applications
Uniformity: ±2% across the entire substrate for consistent coating quality
Advanced Sputtering Technology:
Sputtering Source: Linear magnetron sputtering for optimal deposition, ensuring precise and uniform coverage
Target Materials: Supports a wide range of metals including Aluminum, Copper, Silver, and Gold, allowing flexibility in material selection for different laptop applications
Vacuum System for Enhanced Performance:
Chamber Pressure: Capable of reaching pressures as low as 10^-5 Torr, ensuring high-quality deposition
Vacuum Pump: Turbo-molecular pump and rotary vane pump combination for fast pump-down times and stable process conditions
Gas Control: Mass flow controllers for inert gases like Argon, enabling high-precision sputtering processes
Heating and Cooling for Optimal Coating:
Heating Method: Resistive heating with a temperature range from room temperature to 500°C
Cooling System: Integrated closed-loop cooling system to maintain a consistent substrate temperature, ensuring coating integrity during production
User-Friendly Control System:
Control Interface: PLC-based with touchscreen interface for ease of operation and quick setup
Real-Time Monitoring: Monitors pressure, temperature, coating thickness, gas flow, and power for seamless process control
Automation: Fully automated cycle with programmable recipes, ensuring consistency across production runs
High Throughput and Scalability:
Production Speed: Capable of handling high throughput for large-scale laptop manufacturing, enabling manufacturers to meet growing demands
Modular Design: Customizable configurations for different substrate sizes and coating thickness requirements, making it ideal for scalable operations
Safety and Environmental Features:
Temperature Control: Precision temperature monitoring ensures consistent performance during coating processes
Exhaust System: High-efficiency exhaust filtration to remove unwanted gases and particulates, ensuring a clean production environment
Safety Interlocks: Emergency stop features, door interlocks, and pressure safety switches to ensure operator safety
Optional Features:
Rotary or Linear Substrate Stage: Enhanced coating uniformity and increased throughput for larger volumes of metal mesh substrates
Advanced Thickness Monitoring: Integrated sensors for real-time coating thickness measurement, ensuring optimal film quality
Customizable Substrate Holders: Adaptable holders to suit various metal mesh configurations used in laptop manufacturing
Applications in Laptop Manufacturing:
EMI Shielding: Essential for preventing electromagnetic interference and ensuring the stable performance of internal laptop components
Antenna Systems: Metal mesh coatings are used in wireless communication modules, improving signal strength and device connectivity
Structural Reinforcement: Coatings for enhanced durability and protection of metal mesh components used in laptop chassis and frame designs
Why Choose SIMVACO's Inline Sputtering Equipment?
SIMVACO's Inline Sputtering Equipment provides laptop manufacturers with the precision, scalability, and efficiency required for the mass production of high-quality metal mesh components. With customizable options and advanced sputtering technology, this system ensures superior performance, durability, and consistency across your production line, helping you meet the demands of the fast-evolving laptop industry.
For more information or to request a customized solution, contact SIMVACO today!
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