| Customization: | Available |
|---|---|
| After-sales Service: | Technical Support |
| Warranty: | One Year |
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Product Overview
Our High-Barrier Film PECVD Coating Machine is specially engineered for the continuous production of high-performance barrier films, utilizing advanced Plasma Enhanced Chemical Vapor Deposition (PECVD) technology. Designed for high-efficiency, large-scale industrial use, this system supports deposition speeds of up to 100 meters per minute (m/min), making it an ideal solution for the packaging, electronics, and pharmaceutical industries.
Sandwich Structure Coating:
Our system is capable of depositing multilayer barrier films in a precise sandwich structure, significantly enhancing protection against oxygen, water vapor, and other contaminants. This multilayer architecture is crucial for demanding applications requiring extended product shelf life and environmental resistance.
High Throughput Production:
Optimized for continuous inline operation at speeds of up to 100 m/min, enabling large-scale production while maintaining superior film quality.
Material Compatibility:
Specially designed for PET film substrates, the machine supports coatings with advanced barrier materials such as Silicon Oxide (SiOx) and Aluminum Oxide (AlOx), providing flexibility to meet various industrial requirements.
Real-Time Process Stability:
Equipped with advanced monitoring and closed-loop control systems, the machine ensures uniform coating thickness and consistent barrier performance across the entire substrate width.
Flexible Gas Management:
The intelligent gas flow control system accommodates a wide range of precursor gases, allowing for process customization based on different barrier performance needs and film properties.
Fully Inline Production Design:
Our continuous inline PECVD coating system reduces handling, minimizes downtime, and boosts operational efficiency, making it highly suitable for roll-to-roll production environments.
| Parameter | Specification |
|---|---|
| Deposition Technology | Plasma Enhanced Chemical Vapor Deposition (PECVD) |
| Substrate Type | PET Films and Similar Flexible Substrates |
| Vacuum Base Pressure | ≤5×10-4Pa |
| Coating Uniformity | ±5% Across Full Web Width |
| Film Thickness Range | 10 nm - 200 nm |
| Deposition Speed | Up to 100 meters per minute (m/min) |
| Automation Level | Fully Automated with Advanced Process Control |
| Material Options | SiOx, AlOx, Hybrid Barrier Materials |
| Production Configuration | Inline Continuous Coating with Modular Expansion Options |
Continuous High-Speed Operation:
The inline PECVD design allows uninterrupted coating at high speeds, maximizing output and reducing operational costs.
Superior Barrier Properties:
Our multilayer PECVD coatings deliver exceptional resistance to oxygen transmission (OTR) and water vapor transmission (WVTR), essential for sensitive applications like food preservation and electronic protection.
Customizable and Scalable Configuration:
Modular design enables users to add additional coating chambers or upgrade gas sources to meet future production expansion needs.
Precision Process Control:
Real-time monitoring systems ensure coating quality, uniformity, and reliability throughout the production cycle.
Food Packaging Industry:
Produces high-barrier films that significantly extend the shelf life of food products by blocking oxygen and moisture ingress.
Pharmaceutical Packaging:
Provides protective packaging solutions for sensitive drugs and medical devices, maintaining product stability and efficacy.
Electronics Packaging:
Ensures the protection of electronic components, such as OLED displays, semiconductors, and flexible circuits, from humidity and contamination.
Industrial Films and Specialty Packaging:
Suitable for specialty barrier films used in industrial applications, enhancing durability and product protection.
Consistent High-Quality Barrier Films: Achieves excellent coating uniformity with superior gas and moisture barrier performance.
High-Speed, High-Efficiency Production: Ideal for industrial-scale manufacturing with optimized cost-efficiency.
Flexible Material Options: Supports a range of barrier materials including SiOx, AlOx, and composite films.
Fully Automated Inline System: Reduces manual intervention, ensuring stable, repeatable production quality.
Scalable for Future Growth: Modular design accommodates future capacity expansion and technology upgrades.
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