| Customization: | Available |
|---|---|
| After-sales Service: | Technical Support |
| Warranty: | One Year |
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SIMVACO Roll-to-Roll PECVD Coating Equipment for High Barrier Packaging Films
SIMVACO's high-performance Roll-to-Roll Plasma Enhanced Chemical Vapor Deposition (PECVD) system is engineered for the continuous and uniform deposition of functional thin films on flexible packaging substrates. This advanced coating solution is tailored for high-barrier applications, offering enhanced protection against moisture, oxygen, and other environmental factors - making it ideal for the food, pharmaceutical, and specialty packaging industries.
To ensure optimal surface conditions prior to coating, the system integrates a high-efficiency ion source cleaning unit:
Surface Decontamination: Ion bombardment effectively removes microscopic contaminants, improving coating adhesion and film performance.
Enhanced Surface Activation: Pre-treatment activates the surface energy of substrates, enabling stronger molecular bonding during film growth.
Vacuum-Controlled Cleaning Environment: Conducted under vacuum to avoid recontamination, the process guarantees a pristine surface before PECVD deposition.
The SIMVACO Roll-to-Roll PECVD machine is designed for high-throughput manufacturing with precise control over deposition quality:
Exceptional Coating Uniformity: Achieves coating variation of less than ±5% across the substrate surface.
Multi-Layer Barrier Architecture: Supports sandwich-structured film deposition to enhance barrier effectiveness against water vapor and gases.
Versatile Substrate Support: Suitable for flexible films such as PET, PP, PE, and metalized films used in advanced packaging applications.
High Production Efficiency: Engineered for scalable operation with consistent results in high-volume manufacturing environments.
Real-Time Process Monitoring: In-situ controls ensure stable plasma conditions and precise thickness regulation.
| Parameter | Details |
|---|---|
| Coating Technology | Roll-to-Roll PECVD |
| Substrate Types | Flexible plastic films (PET, PP, PE), metalized films |
| Coating Uniformity | < ±5% variation across substrate |
| Control System | Real-time deposition monitoring and plasma stabilization |
| Standard Width | 1500 mm (custom sizes available) |
| Deposition Materials | Siloxane-based and other barrier-grade precursors |
| Film Structure | Multi-layer (sandwich) configuration for enhanced barrier effects |
| Applications | High-barrier films, protective coatings, functional packaging films |
High Barrier Films: Designed to block moisture, oxygen, and UV radiation, extending shelf life for perishable goods.
Protective Surface Coatings: Enhances film durability and environmental resistance with ultra-thin layers.
Functional Coatings: Supports anti-static, anti-scratch, and specialty surface treatments tailored for packaging.
Decorative and Optical Films: Offers transparent or reflective coatings for visual enhancement and branding.
Cutting-Edge Technology: Our PECVD systems use the latest plasma-enhanced chemical vapor deposition technology, providing superior coating precision and high-performance barrier layers.
Customization: We offer tailor-made solutions for different substrates and coating requirements, ensuring a perfect fit for your manufacturing process.
Scalability & Efficiency: Designed for both small and large-scale production, our machines offer energy-efficient operations without compromising performance.
Reliability: With years of expertise in the vacuum coating industry, SIMVACO is trusted by leading manufacturers worldwide for delivering durable, high-quality equipment.
Comprehensive Support: From installation to maintenance, SIMVACO offers full-service support, ensuring that your production line runs smoothly and efficiently.
For more information about our Roll-to-Roll PECVD Coating Equipment or to discuss your specific requirements, please don't hesitate to get in touch with us.
Let SIMVACO help you revolutionize your packaging production process with cutting-edge technology and reliable solutions.
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